Sugar Grinding Machine | Sugar Powder Grinding System

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Sugar Grinding System

RIECO’s Sugar Grinding System, designed to meet the diverse needs of the food industry. This versatile system can grind various grades of sugars, such as M or S, from coarse to super-fine fineness, making it perfect for a wide range of applications.

Our systems are engineered for capacities ranging from 100 kg/hr to 4000 kg/hr, offering scalable solutions for both individual equipment and completely automated grinding plants.

Acknowledging the explosive and hygroscopic nature of sugar, RIECO's Sugar Grinding System is designed with safety at its core. To combat sugar’s heat sensitivity and hygroscopic nature, the system also incorporates a dehumidifier. With RIECO's Sugar Grinding System, enjoy efficient, safe, and precise sugar processing, tailored to meet your specific needs.

RIECO's Sugar Grinding System Process

Intake & Pre-Processing

Sugar in its raw form is fed into the system.
Pre-screening removes any impurities or unwanted large particles.

Grinding

Sugar is subjected to primary grinding to break down larger crystals.
High Pressure Mills, designed at 9-10 bar.
This ensures any explosive tendencies of sugar (under Hazard Class ST 1) are contained and managed.
The granularity is reduced further, depending on the desired end-use, whether it's for chocolates, jams, bakery products, etc.

Dehumidification

Given sugar’s hygroscopic nature, the system introduces a dehumidifier.
This absorbs any atmospheric moisture and introduces dry, chilled air to maintain sugar quality.

Safety Check & Final Output

The ground sugar is continuously monitored with safety components, including Rupture Discs and Isolation Valves.
Once the sugar has achieved the desired fineness and passed safety checks, it's released for packaging or direct use.

Packaging & Dispatch

The finely ground sugar is then packaged as per requirements.
It's now ready for distribution or direct application in various food products.

This streamlined process ensures both the quality of the ground sugar and the safety of the operation, making RIECO's system both efficient and secure.

Features

Scalable Design: System capacities ranging from 50 kg/hr to 4000 kg/hr, suitable for both small and large operations.
Versatile Grinding Options: Capable of grinding various grades of sugars to different fineness levels, from coarse to super-fine.
High Pressure Grinding Mills: Designed to operate at up to 10 bar, specifically engineered to manage the explosive nature of sugar (Hazard Class ST 1).
Safety Enhancements: Equipped with Rupture Discs, Explosion Vents, and Isolation Valves to prevent explosions and ensure operation safety. ATEX certified plants and equipment can also be provided for enhanced safety.
Controlled Atmosphere Grinding: Provision to grind the sugar in a controlled atmosphere, ensuring optimal quality and safety.
Dust-Free Operation: The system ensures dust-free grinding and no spillages, maintaining a clean and safe working environment.

Easy Cleaning and Maintenance: Designed for ease of cleaning and maintenance, reducing downtime and ensuring continuous operation.
Careful Design: The system is meticulously designed for grinding sugar, taking into account its heat-sensitive and hygroscopic nature.
Dehumidification Feature: Integrated dehumidifier to absorb atmospheric moisture, combating sugar's hygroscopic nature.
Quality Control: System designed to consistently produce high-quality ground sugar by maintaining a controlled grinding environment.
Customizable Configuration: The system can be tailored to meet specific needs and requirements of different businesses.

Safety features

Jumpers are provided in between flanges for conducting charges.
All motors and instrumentations are Flame proof (FLP).
Limit Switch / Proxy sensor provided at mill door.
Belt Guards are provided with proper holes at cover to reduce heat generation.
The inlet pipe can be fitted with a magnetic trap or screen to prevent the entry of metals into the mill which could cause a frictional spark. We provide Magnetic grill upto 10,000 gauss power for ferrous/ mild steel materials.
ALL Metal Detectors can be installed after milling.
Broken bag detector can be provided after bag filter to detect the emission in case of bag failure.
All electrical systems will be interlocked with the activation of explosion relief devices to ensure prompt shut down of fans, blowers, motors or other associated equipment to prevent further spread of explosion or fire.
Explosion vent/ Rupture disc provided at bag filter.
Equipment is of dust tight construction as practicable to prevent leakage of dust from the enclosure.