Introduction
Industries deal with large quantities of raw materials that require proper handling for further usage. However, these raw materials are not used in their original form, they are processed, refined, and broken down before further usage during industrial operations. For Industries that deal with large quantities of materials to be handled and customized into desired sizes, Universal Mill proves to be the efficient and versatile choice.
Some materials require intensive work like grinding and crushing materials into the desired sizes. Hence, industries need to be equipped with facilities that enhance material usability and speed up the operational process. Due to its operational efficacy, it is commonly found in industries that deal with food, pharmaceuticals, and chemicals, to suit product quantity, reduce waste, and streamline the production process and journey.
What is a Universal Mill?
Universal Mill is a multi-purpose machine used for grinding, cutting, and shaping different materials. It is called a universal mill, due to its ability to handle different types of milling operations including cutting, drilling, or grinding for various materials.
Rieco’s mill grinds are diverse as they can handle different materials with a combination of Rotor + Stator to achieve the desired fineness. Integrating a universal mill assures your industry of versatility and efficiency fitting your operational requirements.
Types of Rotor-Stator arrangements in Universal Mill Include:
1: Bar Turbo (BT):
A bar turbo (BT) is a high-performance grinding solution mill, uniquely designed for fine particle size processing. The mill runs from a high-speed rotor, which contains grinding elements interacting with a sieve ring for the material definition.
- Tip of the turbo bar ranges from 40/120 m/sec
2: Inclined Bar Turbo (BT-SL):
The BT-SL Mill is a turbo version of the inclined bar. It has the base features of the standard BT mill, but it uses inclined grinding bars for its application. This design also increases surface area, enhances turbulence, and reduces open screen areas, thus producing a much finer and more uniform distribution of particle size.
- The maximum allowed speed is 120 m/sec
3: Stud Bar Teeth (SBT):
The SBT Mill is the best solution for materials with hard or large particles. Its permissible speed is 80 m/sec. Unlike the conventional mill, the SBT mill operates through several stages:
- Initial impact – The studs on the grinding disc rotating at speed break down the larger pieces.
- Secondary grinding – Teeth on the mill door further grind down the material.
- Final refinement – The material homogenizes after passing through a sieve.
4: Pin Bar (PNB):
The PNB Mill has a different kind of pin grinding action for making grinding without material buildup and also keeping control of the size of the fine particles. It is particularly useful for slightly rigid particles.
- The maximum permissible speed of the pin bar (PNB) IS 120 m/sec
Features of Rieco’s Universal Mill include:
- The product is available in mild steel (MS) and stainless steel (SS)
- Compact size to suit availability
- Wear-resistant steel is used to manufacture rotors and stators
- Maintains Super Quality and Reliability
Conclusion:
Choosing your preferred type of universal mill is entirely based on your industrial requirements, based on materials, product type, speed efficiency demands, etc. Rieco successfully caters to different sectors/ industries helping them enhance their operational results. Take a step towards a more reliable, trusted, and efficient system to improve the quality of operations. Unsure of which Universal mills fit perfectly for your industrial purpose?
“Get in touch with our team at Rieco”, To know more contact us at: https://www.rieco.com/contact-us